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	<title>rear window Archives &#171; Classic Jalopy</title>
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		<title>W124 crash repair &#8211; disassembly and rear window rust</title>
		<link>https://www.classicjalopy.com/2026/03/w124-crash-repair-disassembly-and-rear-window-rust/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=w124-crash-repair-disassembly-and-rear-window-rust</link>
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		<dc:creator><![CDATA[admin]]></dc:creator>
		<pubDate>Fri, 20 Mar 2026 19:48:07 +0000</pubDate>
				<category><![CDATA[Mercedes]]></category>
		<category><![CDATA[1990 300TE]]></category>
		<category><![CDATA[rear window]]></category>
		<category><![CDATA[rust repair]]></category>
		<guid isPermaLink="false">https://www.classicjalopy.com/?p=8465</guid>

					<description><![CDATA[<p>With all the parts procured, my 300TE went into the body shop.    The repair started out as routine, removal of the old bumper and disassembly.   However, things quickly went sideways with the removal of the rear windows. While I was aware of the rust traps in the S124 rear window design, I wasn&#8217;t prepared for how bad the rust would be would be&#46;&#46;&#46;</p>
<p>The post <a href="https://www.classicjalopy.com/2026/03/w124-crash-repair-disassembly-and-rear-window-rust/">W124 crash repair &#8211; disassembly and rear window rust</a> appeared first on <a href="https://www.classicjalopy.com">Classic Jalopy</a>.</p>
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										<content:encoded><![CDATA[<p>With all the <a href="https://www.classicjalopy.com/2026/03/w124-crash-repair-parts-required/">parts procured</a>, my 300TE went into the body shop.    The repair started out as routine, removal of the old bumper and disassembly.   However, things quickly went sideways with the removal of the rear windows.</p>
<p><a title="W124 rear window rust" href="https://www.flickr.com/photos/classicjalopy/55157988648/" data-flickr-embed="true"><img fetchpriority="high" decoding="async" class="aligncenter" src="https://live.staticflickr.com/65535/55157988648_e38fc6b0a5_b.jpg" alt="W124 rear window rust" width="1024" height="768" /></a></p>
<p>While I was aware of the rust traps in the S124 rear window design, I wasn&#8217;t prepared for how bad the rust would be would be without any real external evidence.  I&#8217;m really glad I did this repair now, as while it was bad, it was still very much repairable.</p>
<p><a title="W124 rear window rust" href="https://www.flickr.com/photos/classicjalopy/55156928527/" data-flickr-embed="true"><img decoding="async" class="aligncenter" src="https://live.staticflickr.com/65535/55156928527_9835579c59_b.jpg" alt="W124 rear window rust" width="1024" height="768" /></a></p>
<p>Both sides were pretty bad with one slightly worse.   The challenge is that if any water gets under the seal, there is nowhere for it to go.   It sits and rusts away the metal under the seal.  The low point seems to be at the front of the aperture, although there was some rusting at the rear.</p>
<p><a title="W124 rear window rust" href="https://www.flickr.com/photos/classicjalopy/55157988658/" data-flickr-embed="true"><img decoding="async" class="aligncenter" src="https://live.staticflickr.com/65535/55157988658_2ed5615257_b.jpg" alt="W124 rear window rust" width="1024" height="768" /></a></p>
<p>Fixing the rust was going to be more effort than I had planned, but at l was getting it repaired all at once.  It would have been quite a shame to fix one side only.</p>
<p>Preparing the roof for paint was more effort than I had hoped.  The strips on the roof are just attached with adhesive.  But the actual roof racks require the headlining to come down.  Seeing the strips off the roof showed how badly the paint had faded from original, the main reason why I was having the roof repainted.</p>
<p><a title="faded 124 paint" href="https://www.flickr.com/photos/classicjalopy/55157830631/" data-flickr-embed="true"><img loading="lazy" decoding="async" class="aligncenter" src="https://live.staticflickr.com/65535/55157830631_9cbdb414e0_b.jpg" alt="" width="1024" height="768" /></a></p>
<p>The post <a href="https://www.classicjalopy.com/2026/03/w124-crash-repair-disassembly-and-rear-window-rust/">W124 crash repair &#8211; disassembly and rear window rust</a> appeared first on <a href="https://www.classicjalopy.com">Classic Jalopy</a>.</p>
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